PSI Technics and ABL Automation Solutions

Retrofit & Automation

Making existing systems fit for the future — with end-to-end solutions for automation, retrofit, and digital process optimization.

Combining Expertise: PSI Technics and ABL Automation Solutions

Modernize Instead of Replace.

Efficiency, reliability, and future-readiness for your production.

 

Through the partnership between ABL Automation Solutions and PSI Technics, mid-sized manufacturers gain an end-to-end solution for automation, retrofit, and digital process optimization. We bring existing machines and systems up to the latest technological standard, boost performance and reliability, and make your production ready for today’s and tomorrow’s demands — fast, reliable, and cost-effective.

Your system. Reimagined. Intelligent modernization with measurable results.

A Strong Partnership

This collaboration combines the agile engineering know-how and retrofit expertise of ABL Automation Solutions with the high-tech solutions of PSI Technics.

 

Together, we deliver complete modernization projects from a single source — from analysis and implementation through to maintenance and long-term optimization.

End-to-End Solution Chain

We analyze your current state, identify potential, and modernize your system turnkey — vendor-independent and clearly structured.

Combined Expertise

ABL contributes automation and software expertise; PSI Technics brings the latest digital technologies — for faster, more efficient, more resilient operations.

Future-Ready, Scalable Systems

Modular software building blocks and digital platforms let you expand and adapt your systems to new requirements at any time.

Industry Use Cases

  • Challenge: An existing injection-molding system produces inconsistently, unplanned downtime occurs frequently, and spare parts for the old control system are barely available.
  • Solution: Modernization of the control system, drives, and sensors; integration of a modern HMI; and connection to the MES. Enhanced with camera-based quality inspection.
  • Result:
    • 80 % reduction in unplanned downtime
    • 15 % increase in production capacity
    • Real-time quality control directly on the line

  • Challenge: A company with automated storage and conveyor systems experiences frequent disruptions due to outdated position-control systems and confusing data flows.
  • Solution: Implementation of modern position control and cloud analytics, revision of the control software, and integration of predictive-maintenance functions.
  • Result:
    • Significant reduction in downtime, by 70 %
    • Predictable maintenance and proactive troubleshooting
    • Full integration of the conveyor technology with ERP systems

  • Challenge: A mid-sized metal-processing company struggles with high energy costs and untapped optimization potential. The system runs reliably, but energy-efficiency data is insufficient and manual analysis too time-consuming.
  • Solution: Integration of modern control systems with energy-monitoring sensors, and AI-based analytics tools that evaluate production and energy-consumption data in real time — detecting inefficiencies automatically and proposing optimizations.
  • Result:
    • Up to 15 % reduction in energy consumption through AI-driven process adjustments
    • Automatic identification of energy waste without manual analysis
    • Optimized production planning that factors in energy efficiency
    • Full transparency into energy flows and savings potential

  • Challenge: A beverage-filling system suffers from long cycle times, a high reject rate, and a lack of data transparency.
  • Solution: A retrofit concept with a new PLC/HMI, energy-efficient drives, and intelligent process control — complemented with machine vision for inline quality inspection.
  • Result:
    • 20 % production increase at the same machine capacity
    • Reduced rejects through inline quality control
    • Real-time data monitoring for production metrics

Hinweis

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Measurable, Lasting, Convincing.

Your Benefits

  • Cut Costs & Achieve a Fast ROI
    Retrofit projects usually cost only a fraction of new equipment — often paying for themselves within 1–2 years.

  • Sustainably Increase Productivity & Quality
    Higher output, more stable processes, lower reject rates — without new investments.

  • Operate Reliable, Fail-Safe Systems
    Modern components and intelligent monitoring ensure dependable processes, higher availability, and predictable operations.

  • Secure Future-Readiness & Competitive Edge
    Your modernized system is digitally connected, expandable, and ready for future demands — a clear competitive advantage.

Retrofit & System Modernization

Make Existing Equipment Fit for the Future.

You, too, can benefit from working with PSI Technics and ABL Automation Solutions

 

We draw on our many years of expertise, along with the latest methods and technologies, to integrate digitalization and automation into our customers’ value chains in a pragmatic, tailored way.

This is how we build the foundation for added value — now and in the future.

 

Talk to Our Application Consultants. We’re happy to assist with written or phone inquiries — use our contact form or reach out directly.

Phone: +49 (0) 2630 91590-0
Email: support@psi-technics.com

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