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Industrial Image Processing – Systems & Solutions

Do you continue to rely on spot checks? Would you like to cut production costs? With image processing systems from PSI Technics, you can seamlessly monitor the quality of your products and optimize your quality control process. PSI Technics offers application-specific digital image processing solutions that are easy to use and don't miss a thing.

Today, error-free production is of utmost importance. Integrating digital image processing technology into your production ensures smooth production workflows and seamless quality control.

Spot checks are a thing of the past thanks to in-line camera systems that guarantee that all of your products are inspected during production.

WHICH SOLUTION IS RIGHT FOR YOU?

As image processing experts, we develop custom system solutions for challenging processes. We specialize in providing individual solutions for complex problems. Which technology you need depends on your inspection task:

TURNKEY INLINE CONTROL SYSTEM

2D /3D IMAGE PROCESSING

HYPERSPECTRAL IMAGING

PHOTOMETRIC STEREO

DEFLECTOMETRY

ARTIFICIAL INTELLIGENCE – MACHINE LEARNING – DEEP LEARNING – DATA MINING

 

RULE OUT RISKS RIGHT FROM THE START

A feasibility study provides you with a detailed implementation plan that is sure to match your requirements. It outlines the pros and cons and guides you in making investment decisions with regard to quality assurance.


TURNKEY SOLUTIONS

Our customers expect customized image processing solutions, but they can also opt for one of our turnkey products. PSI Technics' turnkey solutions are the result of our collective expertise and long-standing experience in various industries and quickly offer added value.

Our Inline Control System, for example, is designed for inspecting trolley wheels in Power & Free conveyors (overhead rail chain conveyor) and is used in the automotive industry among others.

Proactive maintenance significantly increases the system's availability, which in turn not only reduces the time and costs required for manual inspections, but also contributes to a safer production workflow.

Jürgen Bastek, Manager of Maintenance, Volkswagen AG:

"The fully automated inspection of our Power & Free installation guarantees a smooth production process. A product that was quick to install and would provide a reliable trolley wheel inspection was important to us. We wanted to proactively detect material fatigue to avoid corrective measures. Costly production downtimes are a thing of the past."

Click here to read the report about our Inline Control System at Volkswagen

The Inline Control System can be integrated into similar applications in your industry. You benefit from a fully developed, proven solution. The installation of the system in your facility only requires minor modifications. We guarantee a quick installation and a smooth production workflow after commissioning.

Ask us about our turnkey solutions. We would be happy to assist you in finding the solution that is right for you.

Our application experts are standing by to answer your calls or written requests. Please call +49 (0) 2630 91590-0 or use the contact form to submit your queries or send an e-mail to support@psi-technics.com


Industrielle Bildverarbeitung bzw. digitale Kamerasysteme zur permanenten Überwachung und effektiver Qualitätskontrolle steigern die Produktivität und Produktqualität in Produktionsprozessen

2D/3D IMAGE PROCESSING

Camera-based solutions for quality assurance and process optimization

PSI Technics solutions facilitate and improve positioning, distance measurement and manufacturing processes on a daily basis for broad range of international industries. For example, powerful 2D and 3D cameras or smart cameras identify defective products during the early stages of the manufacturing process – considerably cutting costs and improving line production as well as automated production processes.

State-of-the-art digital imaging technology complements or replaces manual and visual inspections in manufacturing processes.

PSI Technics offers easy-to-use, application-specific digital image processing solutions that are designed for continuous quality monitoring and quality control. Nearly all monitoring and measuring tasks can be automated by means of industrial image processing.

Qualitätskontrolle während der Produktion, Erkennen und Auswerfen defekter oder mangelhafter Produkte, Kameratechnik, industrielle Bildverarbeitung, Kamera, Detektion
State-of-the-art image processing systems identify defective products during the early stages of the manufacturing process.

Whether you need a 2D or 3D camera depends on your product.

Each camera type is suitable for a specific application range or task. As an independent system integrator, we use components and procedures to are ideally suited for your application.

All of our camera systems are suitable for all industries and have proven reliable in harsh industrial environments.

Our application experts are standing by to answer your calls or written requests. Please call +49 (0) 2630 91590-0 or use the contact form to submit your queries or send an e-mail to support@psi-technics.com

 

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Hyperspektralanalyse, hyperspectral imaging analysis, chemical color imaging, industrielle bildverarbeitung

HYPERSPECTRAL IMAGING

Hyperspectral imaging offers a wide range of applications for identifying material composition and process conformity.

Hyperspektralanalyse, hyperspektrale Bildverarbeitung, hyperspectral imaging, analysis, chemical color imaging, colour imagingHyperspektralanalyse, hyperspektrale Bildverarbeitung, hyperspectral imaging, analysis, chemical color imaging, colour imaging
Organic substances, particularly water, lipids or proteins, can be easily distinguished using Chemical Color Imaging (CCI), which allows for a contact-free identification of unripe, overripe or spoiled food in the food industry.
(Image source: Perception Park GmbH)

Hyperspectral imaging extends the application range of grayscale and color cameras. Hyperspectral cameras record over 100 different wavelengths, covering a much broader color spectrum from UV to infrared light. The ability to visualize the infrared spectrum enables the precise identification of specific material signatures or "material fingerprinting". As a result, materials can be clearly identified and classified based on their chemical composition.

 

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PHOTOMETRIC STEREO

Analyzable images of shiny and reflective surfaces

Photometric stereo is a method of analyzing and detailing the contour and reflectivity of a surface in three-dimensional space.

This method involves shining an external light source on a surface and capturing images with a 2D camera under a variety of lighting conditions based on the resulting illumination scenarios. The images are then combined to create a height profile based on the shadows obtained under the different lighting conditions. This profile enables the identification of surface irregularities, such as subtle scratches and dull spots. It provides significant benefits compared to conventional imaging techniques that can cause reflections that make it impossible to identify surface irregularities.


DEFLECTOMETRY

Deflectometry is another contact-free method for capturing and measuring reflective surfaces. With this method, a striped, elliptical or checkered pattern is projected on a surface. The reflections of these patterns are subsequently analyzed for deviations to detect surface defects. Deflectometry enables customers to check shiny or reflective surfaces for damages in a wide range of industries, for example in the glass, metal, automotive or consumer goods industries.

Conventional imaging techniques can cause reflections that do not allow for the identification of surface scratches or dull spots.

Deflectometry and photometric stereo are two different methods for creating analyzable images of shiny or reflective surfaces for the purpose of evaluating the surface quality of materials such as metals or plastics. The method used depends on the task at hand and the process parameters.


ARTIFICIAL INTELLIGENCE – MACHINE LEARNING – DEEP LEARNING – DATA MINING


DA-MI-KA is a camera-based automated roof inspection system for multiple-unit high-speed trains. It optimizes the maintenance workflow at DB Fernverkehr AG where roof inspections can now be carried out on a regular basis and in significantly less time. DA-MI-KA records roof damages of any train that passes below the system, for example, when it enters a depot or drives through a dedicated "inspection tunnel". The recorded data is sent directly to the DA-MI-KA Inspect software.

Click here to read the application report.

Artificial Intelligence (AI)

Artificial intelligence algorithms enable camera systems to learn from samples. Based on large volumes of recorded and analyzed data modern machine learning algorithms help to continuously improve the evaluation of quality-related properties. The obtained data can subsequently be used for further processing and analysis.

Machine Learning / Deep Learning

Enables your imaging processes system to make smart decisions. Deep learning algorithms enable a fast and efficient classification of recorded pictures. Using taught-in templates of acceptable/unacceptable parts a deep learning system automatically recognizes any deviations to ensure that damaged manufacturing parts can be automatically identified and removed from production.

Data Mining

PSI Technics image processing systems enable the recording and structuring of vast amounts of data that in turn translates into technological, safety-related or economic benefit for customers. For instance, data mining can be used to identify creeping wear proactively at an early stage to schedule preventive maintenance, to prevent downtimes and to increase machine availability.

Links

>Application Reports >Videos >Industrial Image Processing - Applications >Industrial Image Processing - Industries >Industrial Image Processing - Service & Support

Downloads

>Industrial Image Processing / Camera Technology Product Flyer (PDF) >Camera-based DA-MI-KA Train Roof Inspection Product Flyer (PDF) >DA-MI-KA Analytics Product Flyer (PDF) >Hyperspectral Imaging Product Flyer (PDF)
 

AUTOMATE. OPTIMIZE. INCREASE QUALITY. SAVE ENERGY.

Our Goal: To Increase Your Profitability

Optimizing processes translates to improved quality and profitability. And this is exactly what we offer: Systems and solutions specifically tailored to your needs that save resources and increase your profitability.

PSI Technics combines engineering know-how with innovative technologies like artificial intelligence and big data applications – from consulting to commissioning to care and maintenance – so that you can leverage the potential of your facility to the fullest.

 

Deutsche Bahn Relies on Advanced Maintenance Solution by PSI Technics

PSI Technics' engineers developed the camera-based DA-MI-KA roof inspection system to enable automated, condition-based maintenance for multiple-unit high-speed trains.

Watch movie

Which image processing solution is right for you?

As image processing experts, we develop custom system solutions for challenging processes, e. g.

for the Food Industry – Watch movie for Railway Transport and Logistics – Watch movie for the Automotive Industry – Watch movie for the Raw Materials / Commodities Industry – Watch movie

Industrial Image Processing / Industrial Vision ...

...designed for the continuous monitoring and visual quality control of production processes.
PSI Technics offers easy-to-use, application-specific digital image processing solutions that are designed for the continuous monitoring and quality control of production processes. Nearly all monitoring and measuring tasks can be automated by means of industrial image processing. Watch movie

ARATEC Positioning Solution System – Powerful Modernization for Stacker Cranes

PSI Technics' ARATEC Positioning Solution System is an innovative solution for industrial positioning applications.Watch movie

We are going to show you what your logistics system can do.

We invite you to experience a completely new type of control technology – in an entertaining short story. A clear and straightforward presentation will show you why the ARATEC is the best positioning solution on the market: For STACKER CRANE applicationsFor BRIDGE CRANE applications

ARATEC – Challenges inspire performance.

PSI Technics' ARATEC Positioning Solution System is an innovative and advanced solution for industrial positioning applications. Watch movie

FLP6000AOC – Advanced Oscillation Control

The ARATEC's FLP6000AOC software reduces mast oscillations – even of highly dynamic stacker cranes – to a minimum. The test setup shows that the ARATEC Positioning Solution System with enabled FLP6000AOC compensates for mast oscillations in near-real time, even when the oscillations are caused by external disturbances.

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PSI Technics GmbH
Rudolf-Diesel-Straße 21a
56220 Urmitz | Germany

PHONE +49 (0) 2630 91590-0
FAX +49 (0) 2630 91590-99

info@psi-technics.com

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