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Digitalization > Digital Shopfloor Management (DSFM)

Revolutionary Digital Shopfloor Management (DSFM)

In the Smart Factory, Digital Shopfloor Management elevates the traditional concept of on-site leadership to a whole new level. It enables real-time control and stabilization of processes directly on the shop floor.

We make your shop floor digital.

What it is not:

It's not about simply digitizing traditional shopfloor management, projecting data onto screens, or sending task lists via email.

What it really means:

Digital Shopfloor Management is characterized by the following revolutionary features:

• Automated Data Collection and Utilization: Data is collected directly at the source and automatically utilized (e.g., through MES/ERP systems and intelligent workflows).
• Real-time Visualization: Process and performance metrics are visualized in real-time using standardized calculations from source data.
• Digital Assistance Systems: The use of machine learning for rapid problem-solving, root cause identification, and the determination of countermeasures.
• Structured Knowledge Storage: Learning systems and cross-site knowledge distribution ensure continuous improvement.

Efficiency at a New Level

These approaches allow key process and productivity data, such as OEE, bottlenecks, cycle time deviations, process instability, or quality issues, to be visualized in real-time, enabling quick and sustainable problem-solving.

Benefits of Connectivity:

The seamless connectivity and a unified data model offer two key advantages:

1. Cross-plant benchmarks.
2. Elimination of administrative tasks through automation, leaving more time for problem-solving.

Application Fields:

Other applications include flexible shift and employee scheduling, reactive resource control, and fast response routines as part of predictive quality or maintenance management.

Metric Cascade:

At every organizational level, process metrics and actual-vs-target deviations can be clearly and transparently captured and measured.

Conclusion

Digital Shopfloor Management enhances operational excellence, productivity, timeliness, and quality. Smart tools consolidate best practices, assist with problem-solving, and help define and manage KPIs.

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How to Best Implement Digital Shopfloor Management:

Choosing the Right Solution:

The selection of the right software is crucial to success. Providers focus on different areas, so a company-specific evaluation is necessary.

Key Tasks:

• Documentation of problem-solving for future use.
• Data that can be evaluated and trained by AI.
• Assignment of tasks to meetings.
• Real-time visualization of KPIs.
• Creation of reports and calculation of key KPIs.
• Digital support for problem-solving techniques.

Top 5 Requirements for a DSFM Solution:

1. Process Orientation: Use digitalization for the process.
2. Modular Approach: Integration of existing tools and modular construction.
3. On-premise and Cloud: Hybrid approach to overcome WLAN interruptions.
4. Self-service and Customization: Flexible adjustment of meeting structures.
5. Mobile Capability: Support for mobile devices for quick documentation and task distribution.

Market Structure:

The DSFM solutions market is diverse. A holistic view, considering the specific requirements of the company, is crucial.

Recommendations for Selection:

• Review Existing SFM Practices: Improve current routines.
• Function Selection Based on Benefits: Focus on truly valuable features.
• IT Landscape: Integration into the existing IT strategy.
• Skill Requirements: Identify and address training needs early.

With these measures and considerations, the implementation of Digital Shopfloor Management becomes a success factor for your company.

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Understand. Challenge the status quo. Consistently move forward: This is our vision of progress.

Benefit from our expertise as well. We use our extensive knowledge, along with the latest methods and techniques, to integrate digitalization and automation into our customers’ value chains in a personalized and pragmatic way. This creates a foundation for added value – now and in the future.

Our application consultants are available for written or phone inquiries. Call us at +49 (0) 2630 91590-0 or use our contact form or the email address: support@psi-technics.com

 

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Image sources: PSI Technics, Inodo, AdobeStock

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