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Automation Technology > Consulting & Analyses > Consulting

Competence Centre for Intralogistics Optimization and Modernization

PSI Technics leverages over 20 years of experience in the field of intralogistics to provide precise analyses for automated warehouses and to identify optimization potential. Renowned customers from around the world rely on our intralogistics products and services.

We help you to maximize your resources and optimize your goods and materials flow to give you a competitive edge.

Your Advantage: We Take a Distinctly Different Approach to Evaluating Automatic Warehouses

You have been working to streamline your intralogistics facility for years or even decades. Today, your value chain is as complex as it is sophisticated. More importantly, it is absolutely imperative for the success of your company to remain flexible in today's hyper-competitive environment. To be able to take full advantage of the complete potential your facility has to offer, evaluating intralogistics processes and components from a single point of view is not enough. Industry 4.0 is but one of the trends successful companies are considering that has opened up revolutionary possibilities for productivity increases.

To reveal optimization potential in automated warehouses PSI Technics considers three essential factors:

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A. A kinematic analysis of the rail-guided vehicles in your facility

To perform a motion-related (kinematic) analysis in your automated warehouse we use our industry-first, unique and proven motion analyzing system that includes our Motion Analyzing Software as well as corresponding sensors to identify often unrealized disturbances that are measurably impacting the ability of your warehouse to achieve the results you need.

This unique software delivers precise motion path data for the rail-guided vehicles in your facility and enables us to plan specific measures for effectively reducing wear and energy consumption and for increasing the throughput of your warehouse. The analysis data are presented in an easy to understand format. They include recommendations which provide you with a comprehensive overview of the kinematic potential in your warehouse.

 

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B. Analysis of the Logistic Process

In addition to analyzing the rail-guided vehicles in your warehouse from a motion-related point of view, we take your entire intralogistics process into account.

We take an in-depth look at the logistics processes in your warehouse and identify optimization potentials in your value chain. Our approach includes analyzing and evaluating your warehouse management system (WMS), the material flow of individual goods as well as picking zones, motion-related processes and handling times for incoming or outgoing goods to identify and eliminate bottlenecks.

 

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C. ROI Analysis

Our analysis methods help you gain an economic advantage.

We calculate potential cost savings and turnover increases for you that are based on our analysis data for enhanced ASRS throughput. We also calculate the investment risk that is associated with potential improvements and the corresponding ROI. By leveraging our experience with mechatronic systems in intralogistics facilities we are able to translate motion- and process-related data into Key Performance Indicators (KPI) and provide recommendations to improve productivity of your existing equipment.

 

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We assist you every step of the way.

Apart from identifying optimization potential with regard to processes, rail-guided vehicles and warehouse logistics improvements we also assist you every step of the way when it comes to the implementation of targeted measures.

After performing an extensive analysis of your facility, we become familiar with your processes and identify potential weak spots. This enables us to strategically plan the correct modernization or optimization measures without disrupting your material flow. Our automation and industrial image processing experts have extensive experience when it comes to planning, coordinating and implementing complex projects and will provide modernization solutions that are tailored to your needs.

 

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Our Approach

1.
A comprehensive analysis of the current warehouse conditions

Are you looking to gain better insight into your intralogistics facilities that will lead to the identification of hidden potentials or weak spots? We examine your warehouse from a variety of perspectives to provide you with an in-depth analysis of the actual condition of your facility. Apart from a Motion Analysis of your rail-guided vehicles we examine your intralogistics processes and perform a profitability analysis.

2.
Revealing modernization and optimization potential

Based on the analysis of the current warehouse condition, we reveal modernization and optimization potentials for rail-guided machines, material and information flow, warehouse logistics, warehouse management as well as energy management, aiming to reduce costs, increase throughput and ultimately enhance the productivity and longevity of the critical supply chain assets in your facility.

3.
Custom recommendations and solution proposals

We provide you with specific recommendations and proposals that will help you to fully exploit the optimization potentials that we identified in step 2. Our long-standing expertise in the automation and intralogistics industry ensures an efficient and reliable modernization process. Click here for an overview of our comprehensive modernization and retrofitting portfolio.

4.
Optimization and modernization services

Should you decide to take advantage of our recommendations and proposed solutions, we offer to take care of the optimization or modernization for you. Many renowned international clients rely on our services which highlights our extensive and proven expertise in the industry.  All modernization and optimization steps are clearly laid out in a custom proposal based on the preceding analyses.

5.
Continuous improvement process (CIP)

If desired, we assist you even after the successful modernization of your intralogistics facility. Automated warehouses need to be periodically re-evaluated within the context of a Continuous Improvement Process (CIP) that enables you to strengthen your position and gain a competitive advantage by reaping the benefits from the latest developments of Industry 4.0. We support this process by providing continuous assessments for rail-guided vehicles and logistic workflows to identify and reduce cost drivers, bottlenecks and risk factors early on.

For an even more efficient warehouse monitoring solution, we offer a condition-based performance monitoring tool that consists of proven software and sensors that are tailored to your needs. It allows you to continuously monitor the vehicles in your intralogistics facility and to identify any maintenance or modernization requirements in a timely manner.

This ensures that your facility operates at peak performance at all times, easily adapts to new requirements, minimizes the risk of downtimes and unexpected costs for repairs or accumulated modernization requirements.

 

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Today's competitive environment is only going to get more challenging in the future. Businesses that seek to understand the strengths and opportunities of their intralogistics systems will position themselves for long-term, mutual success in a rapidly changing world. Call us today!

For more information our application experts are standing by to answer your calls or written requests. Please call +49 (0) 2630 91590-0, use the contact form to submit your queries or send an e-mail to support@psi-technics.com.

Links >Digital Showroom >Application Reports >Customer Feedback >Performance Analyses >Service Life, Motion Path and Control Technology Analyses >Energy Consumption and Electromagnetic Compatibility (EMC) Analyses >Temperature and Humidity Analyses >Custom Analyses >Virtual Modeling / Finite Element Method (FEM) >MA6000MC Motion Analysis Kit >Modernization / Retrofitting >ARATEC & Positioning Modules >FLP6000EOS Energy Optimizing Software >FLP6000AOC Advanced Oscillation Control

Downloads >Motion Analysis / Mast Analysis of Stacker Cranes Data Sheet (PDF) >Consulting and Analyses Product Flyer (PDF) >Analyses Services Product Flyer (PDF) >MA6000MC Motion Analysis Kit Data Sheet (PDF) >Virtual Modeling / Finite Element Method Data Sheet (PDF) >Performance Analysis Data Sheet (PDF) >Optimized Warehouse Logistics Product Flyer (PDF)